The cable and wire industry is a cornerstone of modern infrastructure, powering communication, transportation, and energy distribution. With the ever-growing demand for high-performance cables, the industry is constantly seeking innovative solutions to enhance production efficiency and product quality.
The addition of silicone masterbatch, silicone powder is a very common solution. This blog delves into the application of silicone masterbatch in the cable extrusion industry, exploring its benefits, mechanisms of action, and the impact on production efficiency.
Benefits of Silicone additives in Cable Extrusion
1. Improved Extrusion Efficiency
One of the primary benefits of using silicone masterbatch, silicone powder in cable extrusion is the significant improvement in extrusion efficiency. The silicone content acts as a lubricant, reducing the friction between the extruder barrel and the cable material. This reduction in friction allows for faster extrusion speeds without compromising the quality of the cable. The result is a higher output rate and reduced production time, leading to cost savings and increased productivity.
2. Enhanced Cable Performance
Silicone masterbatch, silicone powder not only improves the extrusion process but also enhances the final cable’s performance. The incorporation of silicone into the cable material results in improved flexibility, increased resistance to environmental stress cracking, and better low-temperature performance. These properties are crucial for cables that are exposed to harsh conditions or are used in demanding applications.
3. Reduced Material Waste
The use of silicone masterbatch can lead to a reduction in material waste during the extrusion process. The improved lubrication properties of the masterbatch reduce the likelihood of material sticking to the extruder barrel. By minimizing material waste, the overall production cost is reduced, and the environmental impact of the process is lessened.
4. Consistent Quality
The uniform dispersion of silicone additives in the masterbatch ensures that every batch of cable material has a consistent level of silicone content. This consistency leads to uniform cable properties, which is essential for maintaining the quality and reliability of the final product. Consistent quality is particularly important in industries where cable performance can directly impact safety, such as in the automotive and aerospace sectors.
Application of SILIKE Silicone additives in Various Cable Types
SILIKE Silicone additives is versatile and can be used in the production of various types of cables, including:
1.Low smoke zero halogen wire and cable compounds
The trend toward halogen-free flame retardants (HFFRs) has placed new processing demands on wire and cable manufacturers. The new compounds are heavily loaded and can create issues with die drool, poor surface quality, and pigment/filler dispersion. Incorporating SILIKE Silicone Masterbatch SC920 significantly improves the material flow, extrusion process, and creates a synergistic effect with flame-retardant fillers.
Recommend products: Silicone Masterbatch LYSI-401, LYSI-402,SC920
Features:
Improve the material melt flow, Optimize extrusion process.
Reduce torque and die drool, Faster extruding line speed.
Improve filler dispersion, Maximize productivity.
Lower coefficient of friction with good surface finish.
Good synergy effect with flame retardant.
2.Silane Cross-linked cable compounds, Silane grafted XLPE compound for wires and cables
Recommend products: Silicone Masterbatch LYSI-401, LYPA-208C
Features:
Improve processing of resin & surface quality of products.
Prevent pre-crosslink of resins during extrusion process.
No effect on final cross-link & its velocity.
Enhance surface smoothness , faster extrusion line speed.
3.Low smoke PVC cable compounds
Recommend products: Silicone Powder LYSI-300C, Silicone Masterbatch LYSI-415
Features:
Improve processing properties.
Significantly reduce the coefficient of friction.
Durable abrasion &scratch resistance.
Reduce surface defect (bubble during extrusion).
Enhance surface smoothness , faster extrusion line speed.
4.TPU cable compounds
Recommend product :Silicone Masterbatch LYSI-409
Features:
Improve processing properties and surface smoothness.
Reduce coefficient of friction.
Provide TPU cable with durable scratch & abrasion resistance.
5.TPE wire compounds
Recommend products: Silicone Masterbatch LYSI-401, LYSI-406
Features
Improve processing and flow of resins.
Reduce extrusion shear rate.
Impart dry & soft hand feel.
Better anti-abrasion and scratch property.
With the increasing demand for high-performance cables and the push for more sustainable production methods. Silicone additives provide efficient processing solutions for the wire and cable industry. silicone masterbatch offers a solution that meets both of these needs. Its ability to improve extrusion efficiency, enhance cable performance, and reduce material waste positions it as a key component in the future of cable manufacturing.
If you are looking for processing aids to improve the efficiency of your wire and cable processing, contact SILIKE.
Chengdu Silike Technology Co., Ltd, China Silicone Additive Supplier, We are a leading provider of modified plastic additives, offering innovative solutions to enhance the performance and functionality of plastic materials.
Contact us Tel: +86-28-83625089 or via email: amy.wang@silike.cn.
website: www.siliketech.com to learn more.
Post time: Sep-05-2024
